Many people are surprised to learn that most types of adhesive tape can be pre-cut into pieces of almost any shape. This pre-cutting can save lots of time during the assembly of a wide range of products. And you know what they say "Time is money". Now I don't know who "they" are that first said this but it is the truth. Very often labor is a major component of the cost of a finished item. And what is labor? It is TIME.
In addition to saving time (which is money) you are increasing consistency of the finished product by eliminating sloppy cutting. This also saves money by eliminating product waste and preventing defective products that would require more time (and money) to fix or replace.
The key to using pre-cut pieces is to have a large enough requirement for them. Depending on the size and type of material the minimum order could be just a few hundred pieces. But the truth is thatthe minimum is usually 1000. A good rule of thumb is thatthe smaller the piece the larger the minimum order. Why is there a minimum order? To make pre-cut pieces requires labor on our part. You need to buy enough to pay for the labor. The more you buy the easier it is to amortize the cost of the production run. In addition there may be tooling charges that have to be absorbed as well.
The easiest way to find out if it's worth it to have the pieces made is to ask. If you never had pieces made before we can suggest the right tape and give you a price per 1000 pieces. If a die needs to be made we will quote that as well. If you haven't used the tape before we will send you samples to make sure it does what you want.
Pieces can be made on rolls or sheets or as loose individual pieces. If you are making a kit that requires the end user to apply the tape pieces you should get the pieces on sheets with the right amount per sheet or as loose pieces that can be put in the kit. By making the end user apply the tape pieces you are saving labor (and money).
Sometimes you are using the tape pieces to assemble the product yourself. In this case getting the pieces on sheets or rolls is the way to go. Notice how sheets work with both situations. The pieces are much easier to handle this way and it makes production go that much faster.
So remember; The next time you need to apply lots of tape think pre-cut pieces.
Yours in all things sticky,
"Duct tape is like the force. It has a dark side and a light side and it holds the universe together."